China Marine Gearbox (HCD600A D600A) planetary gearbox disassembly

Product Description

ZheJiang CZPT power engineering limited can provide you the Marine gearbox with different brands Which can meet your different requirements. We always choose the best 1 to our customer!

Monarch Power provides the 1 stop marine solution, marine engine, marine gearbox, marine shaft, marine propeller.

Commodity description:
HCD600A MARINE GEARBOX MAX. 1365HP at 2100RPM
Engine Speed: 1000~2100RPM
Ratio4.184.434.755.445.71
Rate(HP/rpm)0.60.60.570.540.490.49
L*W*H: 745*1094*1271mm Net Weight: 1550Kg
Bell housing: SAE 00, 0 Flange: SAE 21, 18, 16, (14)
Options/Comments: Mechanical or Electrical remote control
Centre distance: 415mm
Engine: KTA38-M1045; CAT3508B; TBD604BV8…
Note: The”Rate”will rise 8% if high-flexible coupling is used.

commodity description:
HCD600A MARINE GEARBOX           MAX.1365HP at 2100RPM  
Engine Speed:1000~2100RPM  
Ratio 4.18 4.43 4.7 5 5.44 5.71
Rate(hp/rpm) 0.6 0.6 0.57 0.54 0.49 0.49
L*W*H : 745*1094*1271mm        Net Weight : 1550Kg
Bell housing:SAE 00,0              Flange:SAE 21,18,16,(14) 
Options/Comments : Mechanical or Electrical remote control 
Centre distance : 415mm
Engine : KTA38-M1045;CAT3508B;TBD604BV8…
Note:The”Rate”will rise 8% if high-flexible coupling is used.  

marine gearbox model list
06 marine gearbox
16A marine gearbox
26 marine gearbox
MA100 marine gearbox
MA125 marine gearbox
MA142 marine gearbox
40A marine gearbox
MB170 marine gearbox
120B marine gearbox
120C marine gearbox
135 marine gearbox
MB242 marine gearbox
HC138 marine gearbox
HCD138 marine gearbox
HCC200 marine gearbox
MB270A marine gearbox
300 marine gearbox
J300 marine gearbox
D300A marine gearbox
T300 marine gearbox
T300/1 marine gearbox
HC400 marine gearbox
HCD400A marine gearbox
HCT400A marine gearbox
HCT400A/1 marine gearbox
HC600A marine gearbox
HCD600A marine gearbox
HCT600A marine gearbox
HCT600A/1 marine gearbox
HCD800 marine gearbox
HCT800 marine gearbox
HCT800/1 marine gearbox
HCT800/2 marine gearbox
HCT800/3 marine gearbox
HC900 marine gearbox
HC1000 marine gearbox
HCD1000 marine gearbox
HCT1100 marine gearbox
HC1200 marine gearbox
HC1200/1 marine gearbox
HCT1200 marine gearbox
HC1250 marine gearbox
HCT1400 marine gearbox
HCK150 marine gearbox
hck1200 marine gearbox
HCDS1200 marine gearbox
HC701 marine gearbox
HC571 marine gearbox
HC038A marine gearbox
HC35 marine gearbox
HC65 marine gearbox
MV100A marine gearbox
HCV120 marine gearbox
HCQ138 marine gearbox
HC200 marine gearbox
HC201 marine gearbox
HCV230 marine gearbox
HCQ300 marine gearbox
HCA300 marine gearbox
HCA301 marine gearbox
HCV400 marine gearbox
HCQ401 marine gearbox
HCQ501 marine gearbox
HCQ502 marine gearbox
HCQ700 marine gearbox
HCQ1000 marine gearbox
HCQ1400 marine gearbox
HCQH1600 marine gearbox
HYDRAULIC CLUTCH
Model
HCL30S
HCL30F
HCL100S
HCL100F
HCL250S
HCL320S
HCL320F
HCL600S
HCL600F
HCT800
GCS320
GCS350
GCS390
GCS410
GCS450
GCS490
GCS540
GCS590
GCST33
GCS660
GCST44
GCS700B
GCST66
GCS760
GCS880
GWC28.30
CWL28.30
GWC30.32
GWL30.32
GWC32.35
GWL32.35
GWC36.39
GWL36.39
GWC39.41
GWL39.41
GWC42.45
GWL42.45
GWC45.49
GWL45.49
GWC49.54
GWL49.54
GWC52.59
GWL52.59
GWC52.62
GWL52.62
GWC60.66
GWL60.66
GWC60.74
GWL60.74
GWC66.75
GWL66.75
GWC70.76
GWL70.76
GWC70.85
GWL70.85
GWC75.90
GWL75.90
GWC78.88
GWL78.88
GWC80.95
GWL80.95
GWC85.100
GWL85.100
GWS28.30
GWK28.30
GWH28.30
GWD28.30
GWS30.32
GWK30.32
GWH30.32
GWD30.32
GWS32.35
GWK32.35
GWH32.35
GWD32.35
GWS36.39
GWK36.39
GWH36.39
GWD36.39
GWS39.41
GWK39.41
GWH39.41
GWD39.41
GWS42.45
GWK42.45
GWH42.45
GWD42.45
GWS45.49
GWK45.49
GWH45.49
GWD45.49
GWS49.54
GWK49.54
GWH49.54
GWD49.54
GWS52.59
GWK52.59
GWH52.59
GWD52.59
GWS60.66
GWK60.66

 

US $10,000-100,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Marine
Type: Circular Gear
Supply Ability: 10000 Unit/ Per Month
Gearing Arrangement: Planetary
Input Speed: 1000 to 2100
Manufacturing Method: Cut Gear

###

Customization:

###

commodity description:
HCD600A MARINE GEARBOX           MAX.1365HP at 2100RPM  
Engine Speed:1000~2100RPM  
Ratio 4.18 4.43 4.7 5 5.44 5.71
Rate(hp/rpm) 0.6 0.6 0.57 0.54 0.49 0.49
L*W*H : 745*1094*1271mm        Net Weight : 1550Kg
Bell housing:SAE 00,0              Flange:SAE 21,18,16,(14) 
Options/Comments : Mechanical or Electrical remote control 
Centre distance : 415mm
Engine : KTA38-M1045;CAT3508B;TBD604BV8…
Note:The"Rate"will rise 8% if high-flexible coupling is used.  

###

marine gearbox model list
06 marine gearbox
16A marine gearbox
26 marine gearbox
MA100 marine gearbox
MA125 marine gearbox
MA142 marine gearbox
40A marine gearbox
MB170 marine gearbox
120B marine gearbox
120C marine gearbox
135 marine gearbox
MB242 marine gearbox
HC138 marine gearbox
HCD138 marine gearbox
HCC200 marine gearbox
MB270A marine gearbox
300 marine gearbox
J300 marine gearbox
D300A marine gearbox
T300 marine gearbox
T300/1 marine gearbox
HC400 marine gearbox
HCD400A marine gearbox
HCT400A marine gearbox
HCT400A/1 marine gearbox
HC600A marine gearbox
HCD600A marine gearbox
HCT600A marine gearbox
HCT600A/1 marine gearbox
HCD800 marine gearbox
HCT800 marine gearbox
HCT800/1 marine gearbox
HCT800/2 marine gearbox
HCT800/3 marine gearbox
HC900 marine gearbox
HC1000 marine gearbox
HCD1000 marine gearbox
HCT1100 marine gearbox
HC1200 marine gearbox
HC1200/1 marine gearbox
HCT1200 marine gearbox
HC1250 marine gearbox
HCT1400 marine gearbox
HCK150 marine gearbox
hck1200 marine gearbox
HCDS1200 marine gearbox
HC701 marine gearbox
HC027 marine gearbox
HC038A marine gearbox
HC35 marine gearbox
HC65 marine gearbox
MV100A marine gearbox
HCV120 marine gearbox
HCQ138 marine gearbox
HC200 marine gearbox
HC201 marine gearbox
HCV230 marine gearbox
HCQ300 marine gearbox
HCA300 marine gearbox
HCA301 marine gearbox
HCV400 marine gearbox
HCQ401 marine gearbox
HCQ501 marine gearbox
HCQ502 marine gearbox
HCQ700 marine gearbox
HCQ1000 marine gearbox
HCQ1400 marine gearbox
HCQH1600 marine gearbox
HYDRAULIC CLUTCH
Model
HCL30S
HCL30F
HCL100S
HCL100F
HCL250S
HCL320S
HCL320F
HCL600S
HCL600F
HCT800
GCS320
GCS350
GCS390
GCS410
GCS450
GCS490
GCS540
GCS590
GCST33
GCS660
GCST44
GCS700B
GCST66
GCS760
GCS880
GWC28.30
CWL28.30
GWC30.32
GWL30.32
GWC32.35
GWL32.35
GWC36.39
GWL36.39
GWC39.41
GWL39.41
GWC42.45
GWL42.45
GWC45.49
GWL45.49
GWC49.54
GWL49.54
GWC52.59
GWL52.59
GWC52.62
GWL52.62
GWC60.66
GWL60.66
GWC60.74
GWL60.74
GWC66.75
GWL66.75
GWC70.76
GWL70.76
GWC70.85
GWL70.85
GWC75.90
GWL75.90
GWC78.88
GWL78.88
GWC80.95
GWL80.95
GWC85.100
GWL85.100
GWS28.30
GWK28.30
GWH28.30
GWD28.30
GWS30.32
GWK30.32
GWH30.32
GWD30.32
GWS32.35
GWK32.35
GWH32.35
GWD32.35
GWS36.39
GWK36.39
GWH36.39
GWD36.39
GWS39.41
GWK39.41
GWH39.41
GWD39.41
GWS42.45
GWK42.45
GWH42.45
GWD42.45
GWS45.49
GWK45.49
GWH45.49
GWD45.49
GWS49.54
GWK49.54
GWH49.54
GWD49.54
GWS52.59
GWK52.59
GWH52.59
GWD52.59
GWS60.66
GWK60.66
US $10,000-100,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Marine
Type: Circular Gear
Supply Ability: 10000 Unit/ Per Month
Gearing Arrangement: Planetary
Input Speed: 1000 to 2100
Manufacturing Method: Cut Gear

###

Customization:

###

commodity description:
HCD600A MARINE GEARBOX           MAX.1365HP at 2100RPM  
Engine Speed:1000~2100RPM  
Ratio 4.18 4.43 4.7 5 5.44 5.71
Rate(hp/rpm) 0.6 0.6 0.57 0.54 0.49 0.49
L*W*H : 745*1094*1271mm        Net Weight : 1550Kg
Bell housing:SAE 00,0              Flange:SAE 21,18,16,(14) 
Options/Comments : Mechanical or Electrical remote control 
Centre distance : 415mm
Engine : KTA38-M1045;CAT3508B;TBD604BV8…
Note:The"Rate"will rise 8% if high-flexible coupling is used.  

###

marine gearbox model list
06 marine gearbox
16A marine gearbox
26 marine gearbox
MA100 marine gearbox
MA125 marine gearbox
MA142 marine gearbox
40A marine gearbox
MB170 marine gearbox
120B marine gearbox
120C marine gearbox
135 marine gearbox
MB242 marine gearbox
HC138 marine gearbox
HCD138 marine gearbox
HCC200 marine gearbox
MB270A marine gearbox
300 marine gearbox
J300 marine gearbox
D300A marine gearbox
T300 marine gearbox
T300/1 marine gearbox
HC400 marine gearbox
HCD400A marine gearbox
HCT400A marine gearbox
HCT400A/1 marine gearbox
HC600A marine gearbox
HCD600A marine gearbox
HCT600A marine gearbox
HCT600A/1 marine gearbox
HCD800 marine gearbox
HCT800 marine gearbox
HCT800/1 marine gearbox
HCT800/2 marine gearbox
HCT800/3 marine gearbox
HC900 marine gearbox
HC1000 marine gearbox
HCD1000 marine gearbox
HCT1100 marine gearbox
HC1200 marine gearbox
HC1200/1 marine gearbox
HCT1200 marine gearbox
HC1250 marine gearbox
HCT1400 marine gearbox
HCK150 marine gearbox
hck1200 marine gearbox
HCDS1200 marine gearbox
HC701 marine gearbox
HC027 marine gearbox
HC038A marine gearbox
HC35 marine gearbox
HC65 marine gearbox
MV100A marine gearbox
HCV120 marine gearbox
HCQ138 marine gearbox
HC200 marine gearbox
HC201 marine gearbox
HCV230 marine gearbox
HCQ300 marine gearbox
HCA300 marine gearbox
HCA301 marine gearbox
HCV400 marine gearbox
HCQ401 marine gearbox
HCQ501 marine gearbox
HCQ502 marine gearbox
HCQ700 marine gearbox
HCQ1000 marine gearbox
HCQ1400 marine gearbox
HCQH1600 marine gearbox
HYDRAULIC CLUTCH
Model
HCL30S
HCL30F
HCL100S
HCL100F
HCL250S
HCL320S
HCL320F
HCL600S
HCL600F
HCT800
GCS320
GCS350
GCS390
GCS410
GCS450
GCS490
GCS540
GCS590
GCST33
GCS660
GCST44
GCS700B
GCST66
GCS760
GCS880
GWC28.30
CWL28.30
GWC30.32
GWL30.32
GWC32.35
GWL32.35
GWC36.39
GWL36.39
GWC39.41
GWL39.41
GWC42.45
GWL42.45
GWC45.49
GWL45.49
GWC49.54
GWL49.54
GWC52.59
GWL52.59
GWC52.62
GWL52.62
GWC60.66
GWL60.66
GWC60.74
GWL60.74
GWC66.75
GWL66.75
GWC70.76
GWL70.76
GWC70.85
GWL70.85
GWC75.90
GWL75.90
GWC78.88
GWL78.88
GWC80.95
GWL80.95
GWC85.100
GWL85.100
GWS28.30
GWK28.30
GWH28.30
GWD28.30
GWS30.32
GWK30.32
GWH30.32
GWD30.32
GWS32.35
GWK32.35
GWH32.35
GWD32.35
GWS36.39
GWK36.39
GWH36.39
GWD36.39
GWS39.41
GWK39.41
GWH39.41
GWD39.41
GWS42.45
GWK42.45
GWH42.45
GWD42.45
GWS45.49
GWK45.49
GWH45.49
GWD45.49
GWS49.54
GWK49.54
GWH49.54
GWD49.54
GWS52.59
GWK52.59
GWH52.59
GWD52.59
GWS60.66
GWK60.66

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Marine Gearbox (HCD600A D600A)     planetary gearbox disassemblyChina Marine Gearbox (HCD600A D600A)     planetary gearbox disassembly
editor by czh 2022-12-01