China OEM Travle Drive Gft50 Gft60 Gft80 Gft110 Gft330 1c7058 1c-7058 3675155 3516346 1c7059 Gft Hydraulic Gearbox components of gearbox

Product Description

Compact Gearbox Travel Drive Motor GFT Final drives motor for excavators below: 
GFT13T2, GFT17T2, GFT17T3, GFT24T3, GFT26T2, GFT36T3, GFT40T2 GFT50T2 GFT50T3, GFT60T3, GFT80T3, GFT110T3, GFT160T3, GFT220T3, GFT330T3, GFT450T3, GFT650
GFT17W2, GFT17W3, GFT26W2, GFT36W3, GFT50T3, GFT60W3, GFT80W3, GFT110W3,
and CAT Cat 3675155 3516346 1C7059 Travel Drive Motor final drive gearbox
and swing drive motor: GFB17T2, GFB17T3, GFB26T2, GFB36T3, GFB50T3, GFB60T3, GFB80T3, GFB110T3   
GFT Travel Reducer Motor GFT13T, GFT17T, GFT24T, GFT36T, GFT50T, GFT60T3, GFT80T, GFT110T, GFT160T, GFT220T, GFT330T , its compact structure, it could be used in the severely hard installation conditions, The advanced designs as well as the process technology guarantee the high bearing capacity and the operation liability. Our GFT series speed reducers can meet replacement of original Bosch-Rexroth standards.
Their principal features and most significant advantages technical performance below: 
1.Compact dimensions, space-saving, two/ three-stage planetary gear design2.Modular design of gear unit 
3.Robust bearing system absorbing the forces exerted by the ring gear 
4. Simple mounting and ease of maintenance 
5.High performance 
6.Long operation life 
7.Integrated multiple-disk holding brake 
8.Low-noise running
Details regarding the choice of hydraulic fluid:     
The correct choice of hydraulic fluid requires knowledge of the operating temperature in relation to the ambient temperature: in a closed circuit the circuit temperature. The hydraulic fluid should be chosen so that the operating viscosity in the operating temperature range is within the optimum range – the shaded area of the selection diagram. We recommended that the higher viscosity class be selected in each case. Example: At an ambient temperature of X °C an operating temperature of 58 °C is set. In the optimum operating viscosity range (shaded area) this corresponds to the viscosity classes VG46 or VG66; to be selected: VG66. Please note: The case drain temperature, which is affected by pressure and speed, is always higher than the circuit temperature. At no point in the system may the temperature be higher than 110 °C. If the above conditions cannot be maintained due to extreme operating parameters, please consult us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Step: Stepless
Type: Planetary Gear Reducer
Customization:
Available

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Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China OEM Travle Drive Gft50 Gft60 Gft80 Gft110 Gft330 1c7058 1c-7058 3675155 3516346 1c7059 Gft Hydraulic Gearbox   components of gearbox	China OEM Travle Drive Gft50 Gft60 Gft80 Gft110 Gft330 1c7058 1c-7058 3675155 3516346 1c7059 Gft Hydraulic Gearbox   components of gearbox
editor by CX 2024-03-30